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Welcome to the second STEM article, called “The importance of  3D printing Part 1”

In this week’s article we will discuss about 3D printing, 3D designing and all the tips and tricks concerning 3D manufacturing. Last week I introduced you all to STEM and the fields that we are going to cover on my page. As we said before, STEM is an acronym from the words Science, Technology, Engineering and Mathematics and it combines all these four major academic disciplines equally.

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How about we start talking about the more interesting things in this article.

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What is 3D printing?

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3D Printing is the process of contrasting a tree dimensional object from a CAD(computer aided design) model. This method of manufacturing is managed by either melting and cooling certain material (such as plastic, metal), FDM (Fused Deposition Modelling)/Fused Filament Fabrication (FFF) or curing liquid/solid substances (such as resin), stereolithography (SLA) or melting a powder-like substance with a laser, Selective Laser Sintering (SLS). Both techniques require the material to be added and fused together by layering it down (layer by layer). By adding hundreds or even thousands of individual “2D” layers together, a 3D shape can be created. When 3D printing was first introduced, engineers were referring to it as a rapid prototyping (RP) technique. Only in recent years has the term additive manufacturing(AM) being used synonymously with 3D printing, since material is being added during the process of manufacturing, whereby subtractive manufacturing refers to the large family of machines with material removal as their common process of manufacturing.

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Types of 3d printing:

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1)     Fused deposition modelling (FDM), also known as fused filament fabrication (FFF), or called filament freeform fabrication, is a 3D printing process that uses a continuous filament of a thermoplastic material. Filament is fed from a large spool through a moving, heated printer extruder head, and is deposited on the growing work. The print head is moved under computer control to define the printed shape. Usually the head moves in two dimensions to deposit one horizontal plane, or layer, at a time; the work or the print head is then moved vertically by a small amount to begin a new layer.

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History of additive manufacturing:

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The first experiments are dated from 1981. The first 3D printing attempts are granted to Dr Kodama for his development of a rapid prototyping technique. Unfortunately, he did not file the patent requirement before the deadline. Charles Hull was also interested in the technology and submitted a first patent for stereolithography (SLA) in 1986. He founded the 3D Systems Corporation and in 1988, released the SLA-1, their first ever commercial 3D printer.

Filament: This is the raw material for the FDM/FFF printer in a filament form. A filament spool is held on the sides or at the back of the printer and is fed into the extruder.

Extruder: The extruder, in simple terms, is a gear mechanism which pulls the filament and pushes it towards the hot end. The extruder can be called as a ‘cold end’.

Heater: This heater heats the solid filament to its melting point.

Hot End: The hot end comprises of the heat sink, cooling fan, and nozzle assembly.

Nozzle: The nozzle is the last element of the print head. It deposits the hot material onto the build platform in the desired geometry.

Build Platform: This is the bed onto which the material is deposited. The material sticks to the bed and the object is built. It can be heated or non-heated.

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3D Printing is awesome

In the next STEM article, “The importance of  3D printing Part 2” we will talk about the other two types of 3D printing, SLA and SLS, and also observe real life uses and practises of such a machine. I will also offer you some interesting advice and tips so you can get started with 3d printing. So, see you next time.

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